Embroidered, woven, PVC, chenille and printed patches produced at the LOVECOLOUR plant in Guangzhou.

Product category

Custom patches, made in our own factory in Guangzhou.

Embroidered, woven, PVC and rubber, chenille and printed patches — reviewed from your artwork, sampled for approval, then produced at volume on 50+ computerized embroidery machines and 30+ vision cutting machines.

For apparel and streetwear brands, uniform and workwear suppliers, promotional distributors, outdoor and tactical labels, and sports, club and event programmes.

  • OEM / ODM
  • Pre-production sample
  • Pantone colour matching
  • Export packing
  • Repeat orders

Custom patches

Patch types we produce.

Nine items at a time, newest first.

Showing 10–15 of 15 patches

Ask about a specification we have not listed

Process guide

Five ways to make a patch.

Line weight, small text and edge detail decide the process, not preference. Send the artwork at its final size and we will say which of these reproduces it faithfully.

Round custom embroidered patch with palm trees, ocean waves, orange sunset and turquoise merrow border 01

Embroidered Patches

Stitched with coloured thread on twill, felt or canvas. The right process when you want a raised, tactile surface and a border that reads as a badge at a distance.

  • CoverageFlat, 75% or full 100% embroidery
  • EffectsHigh-density, metallic thread, selected sequin
  • Typical useUniforms, caps, jackets, bags, clubs

Embroidered Patches in detail

Close-up of a triangular custom woven patch with STORM HIDE lettering, yellow border details and lightning artwork 02

Woven Patches

Woven on a loom rather than stitched, so letterforms stay legible at small sizes and fine lines survive. The better choice for dense text, small logos and detailed line artwork.

  • DetailFine lines and small text embroidery cannot hold
  • FinishSmooth, low-profile surface
  • Typical useApparel branding, uniforms, promotional runs

Woven Patches in detail

Round black custom PVC rubber patch with skull, roses, swords and Combat Aircrew Two artwork 03

PVC / Rubber Patches

Moulded rather than sewn. Supports 2D and 3D relief, multi-layer construction and Pantone colour matching, with a surface that tolerates water, abrasion and outdoor use.

  • Structure2D or 3D, single or multi-layer
  • ColourMatched to Pantone references
  • Typical useTactical gear, outdoor, backpacks, workwear

PVC / Rubber Patches in detail

Round pink and red custom chenille patch with a textured stylized face design and raised border 04

Chenille & Towel Patches

A raised, soft yarn surface on a felt base, usually combined with embroidered outlines or lettering. Built for varsity, collegiate and heritage-style branding.

  • SurfaceRaised chenille yarn on a felt backing
  • CombinationChenille body with embroidered detail
  • Typical useVarsity jackets, sportswear, heritage labels

Chenille & Towel Patches in detail

Custom Florida Groves embroidered patch with orange character, pink lettering and detailed stitched border 05

Printed Patches

Artwork is printed onto fabric instead of stitched, so gradients, photographic detail and unlimited colour counts stay possible at a lower cost per piece.

  • ColourFull-colour print, gradients and photographs
  • EdgeMerrowed border or clean cut edge
  • Typical useEvents, retail graphics, detailed artwork

Printed Patches in detail

Specifications

Backing, edge and size.

The backing decides how the patch attaches to the product; the edge decides how it looks and whether it frays; the size decides what detail the artwork can carry. All three are confirmed on the spec sheet before sampling, so nothing is left to assumption at bulk.

Size is quoted per project as width × length in centimetres, for example W2.5 × L3.5 cm. We do not publish a size chart, because the workable minimum depends on the process, the line weight and how small the smallest text is.

Blue cloud and yellow lightning embroidered patches in two sizes with black borders and ruler for scale

Spec sheet · IMG-S01 · 800×600 Face · backing · edge

Backing methods

  • Iron-on / heat-seal

    A heat-activated adhesive film applied with a heat press. Suits retail apparel, tees and caps.

  • Hook-and-loop (Velcro)

    The hook side is attached to the patch and matching loop tape is supplied for uniforms, tactical gear and bags.

  • Self-adhesive

    A pressure-sensitive backing for temporary use on hard surfaces, packaging, name badges and trade-show material.

  • Sew-on

    Plain fabric back with no adhesive. The most durable option where the patch is stitched onto the product.

Edge and border finishes

  • Merrowed border

    A thread-wrapped edge sealing the perimeter. Standard for circles, shields, ovals and rectangles.

  • Laser-cut contour

    Cut on the outline by our 30+ vision-guided cutting machines, for irregular shapes, lettering and inside cut-outs.

  • Heat-cut / clean edge

    A sealed edge with no thread wrap, giving a flat borderless finish for woven and printed patches.

Shapes and sizing

  • Standard shapes

    Circles, ovals, shields, squares and rectangles are quoted from a size you specify, from small cap badges upward.

  • Custom contours

    Irregular outlines, letters and inside cut-outs are cut on the contour by our vision-guided cutting machines rather than by hand.

  • Detail limits

    Embroidery holds bolder lines; woven holds fine lines and small text. We check the smallest element of your artwork and recommend the process that keeps it legible.

Materials & buyers

What they are made from, and who buys them.

Material choice follows the application: what the patch is attached to, how often it is washed and how much abrasion it meets.

Apparel & fashion brands

Development speed, colour consistency and detail quality on the first order, then the same result on every reorder.

Uniform, workwear & tactical

Programmes where the badge has to survive laundering and field use, which usually means sew-on or hook-and-loop structures.

Promotional & event buyers

Fixed dates and mixed orders, so packing by set, artwork version control and an honest answer on rush feasibility matter as much as price.

Merch, e-commerce & clubs

A small test run before a full production order, packing that ships to the end customer, and repeat production from stored artwork and an approved sample.

Face materials

Polyester, cotton twill, satin, nylon, RPET, chenille yarn, felt, and leather.

Moulded materials

Soft PVC and rubber compounds in 2D and 3D, colour-matched against Pantone references.

Backing materials

Heat-activated adhesive film, pressure-sensitive adhesive, hook-and-loop tape, and plain stabiliser for sew-on.

Special requests

Metal, neoprene and composite constructions, or a material you already work with — reviewed and confirmed before quoting.

Manufacturing

Made in our own plant, not bought in.

Patches are produced in our 7,000 m² facility in Guangzhou rather than subcontracted, so artwork versions, thread colours, backing and packing stay under one production record.

7,000 m² Owned plant

Embroidery, cutting, finishing, inspection and packing in one facility.

80+ Staff

Digitizers, machine operators, finishing and inspection teams working from one specification.

50+ Embroidery machines

Computerized multi-head machines supporting flat, high-density, metallic, sequin and multi-colour embroidery.

30+ Vision cutting machines

Camera-guided contour cutting for irregular shapes, lettering and a clean edge finish.

IMG-W01 · 1600×1066
Rows of computerized multi-head embroidery machines stitching custom patches at the LOVECOLOUR factory in Guangzhou

Computerized embroidery floor, producing embroidered patches, keychains and lanyards on the same lines.

IMG-W02 · 600×400
Vision laser cutter trimming the edge contour of custom patches on the LOVECOLOUR finishing line

Vision-guided cutting stations finishing irregular contours, lettering and inside cut-outs.

IMG-W03 · 800×600
Factory worker sorting and inspecting finished custom patches at a production table

Inspection against the approved sample: colour matching, logo proportion, small-text clarity, dimensions, backing and quantity.

How an order runs

From artwork to carton.

Each stage has an owner and a record, which is why a reorder is faster than the first order.

  1. Step 01

    Artwork review

    Send artwork with the intended size, quantity, material and backing. We check proportions, small text and line weight, and confirm which process reproduces it.

  2. Step 02

    Digitizing & proof

    The artwork is prepared for the process — stitch file or mould drawing — with thread or Pantone colours, and a digital proof goes back for sign-off.

  3. Step 03

    Sample

    A physical sample is produced and sent for approval. That approved sample becomes the reference for the bulk run and for every reorder.

  4. Step 04

    Bulk production

    Approved work runs across the embroidery and cutting lines, then backing is applied, pieces are trimmed and finished.

  5. Step 05

    QC, packing & shipping

    Inspection against the approved sample, packing to your requirement, carton marks and export documentation before dispatch.

How we work, stage by stage    Artwork requirements    Sample approval

FAQ

Custom patch questions.

Short answers to what buyers ask before sending artwork. Anything project-specific is confirmed in writing during review.

What is the minimum order quantity for custom patches?

Each product has its own standard MOQ, and for many custom items it starts at around 100 pieces. There is limited flexibility depending on the process, the artwork and how the order is structured. Below the standard MOQ the unit price may increase, so we confirm the figure for your specification during artwork review instead of publishing one number for everything.

What artwork do you need, and will you tell me if it will not work?

Vector artwork (AI, PDF, EPS or SVG with fonts outlined) is ideal, and a high-resolution raster file also works. We review logo proportions, small text, fine lines, stitch direction, density, thread colours, border and finished size before quoting. If a design is not suitable for standard embroidery we say so, and recommend adjusting the size, simplifying the artwork or switching to woven, PVC or another process, rather than producing a specification that cannot hold the detail.

How do I choose between embroidered, woven, PVC and chenille?

Embroidery gives a raised, tactile surface and suits bold shapes and borders. Woven holds small text and fine lines that embroidery cannot resolve. PVC and rubber give 2D or 3D relief with colour matching for gear that meets water and abrasion. Chenille gives the raised varsity look on a felt base. Send the artwork with its final size and we will recommend the process that reproduces it faithfully.

What is the lead time, and can you rush an order?

Bulk production usually takes 7–12 days after artwork approval. Rush orders are possible but confirmed case by case against production capacity, material, process, artwork status, sample requirements and shipping method, so we do not promise a rush date before those are checked. When conditions allow, a sample can be produced in about 2–3 days and some bulk runs in 5–8 days.

Are the patches washable and colour-fast?

Iron-on and heat-seal performance, adhesive and hook-and-loop attachment, colour matching and thread colour are all inspection points in our QC process, and bulk consistency is checked against the sample you approved. For garments that are laundered heavily we usually recommend a sew-on structure, or a stitched perimeter in addition to the adhesive backing.

All frequently asked questions

Direct factory collaboration

Send artwork, get a real answer.

Include the size, quantity, material and backing you have in mind. We review the detail, recommend the process that holds it, and come back with a factory-direct quote — or tell you plainly if we are not the right factory for the job.